Open Role
Senior Manufacturing Engineer
at Aalo Atomics
Austin, TX·Posted May 22
About the role
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About Aalo Atomics
Aalo Atomics is pioneering a new era in clean energy with factory-fabricated microreactors designed to deliver affordable, scalable, and reliable nuclear power. Our mission is to make nuclear energy globally accessible, starting with the Aalo-1, a 10 MWe reactor leveraging cutting-edge safety, modularity, and efficiency. Based in Austin, TX, we’re rapidly growing as we work to deploy the world’s first fleet of advanced microreactors. Join us and help revolutionize energy for a sustainable future.
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About the role:
As a Senior Manufacturing Engineer at Aalo Atomics, you will lead the development and optimization of the advanced manufacturing processes and production lines that produce our modular nuclear reactors. You will serve as a technical authority on manufacturing processes, working hands-on in the factory alongside technicians, machinists, welders and other engineers to bring cutting-edge nuclear systems to life. This role blends technical leadership, process development, creative problem-solving, and direct build support to scale from first-of-a-kind builds to high-rate, reliable, and efficient manufacturing.
Responsibilities:
Serve as the subject matter expert for manufacturing processes, providing technical guidance on process selection, producibility, and risk mitigation
Collaborate with Design Engineering to incorporate Design for Manufacturability / Design for Assembly principles.
Question requirements. Drive simplification.
Lead the design, manufacture and qualification of tooling, fixtures, and production equipment
Mentor and develop junior manufacturing and mechanical engineers
Lead root cause investigations and corrective actions for non-conformances
Drive continuous improvement initiatives — track and analyze KPIs, reduce cycle time, improve overall equipment effectiveness (OEE), and increase first-pass yield
Create and govern detailed work instructions, manufacturing procedures, and build documentation
Lead manufacturing readiness activities for new reactor designs or design changes (process FMEAs, first-article inspections, production prove-out)
Support factory layout, capacity planning, and capital equipment decisions
Champion nuclear quality and safety culture and ensure processes comply with the Aalo Quality Manual.
Basic Qualifications:
Bachelor's degree in Manufacturing Engineering, Industrial Engineering, Mechanical Engineering, or related engineering discipline
5+ years of hands-on manufacturing or process engineering experience
Deep expertise in welding, machining, forming, or assembly of complex metallic structures
Demonstrated ability to lead cross-functional teams and mentor junior engineers
Strong mechanical aptitude, problem-solving skills, and a bias toward action
Comfortable working in a dynamic, hands-on manufacturing environment
Experience in nuclear, aerospace, defense manufacturing or other highly regulated environments (ie. AS9100, ISO13845, etc.)
Strong working understanding of GD&T use and interpretation (ASME Y14.5)
Preferred Experience:
Experience with ASME Section III code work or NQA-1 quality programs
Experience with metrology equipment, techniques, and processes
Experience scaling manufacturing operations from prototype to serial production
Familiarity with high-rate or automated production line design and optimization
Lean Six Sigma Black Belt or Green Belt certification
Experience with robotic welding, automated inspection, or advanced manufacturing technologies
Proficiency with CAD/CAM software, MES, and PLM tools
Strong communication skills to convey technical reasoning and mission-critical messaging clearly
ASME Y14.5 GD&T Technologist or Senior level certifications
Physical Requirements:
Comfortable working on the factory floor alongside technicians and welders
Ability to lift up to 25 lbs and stand for extended periods
Physical dexterity required for crouching, kneeling, and working in varied positions
Ability to focus and operate effectively in a loud, hot factory environment
Applicants must be authorized to work in the U.S. without the need for visa sponsorship now or in the future.
Why Join Aalo?
Lead high-impact programs shaping the future of nuclear energy.
Work alongside top experts in advanced reactors and clean energy.
Be part of a fast-moving, execution-driven startup environment.
Requirements:
Based in the United States
Willing to work on-site in Austin, TX
What We Offer:
Competitive salary starting at $100,000
Health, Dental, Vision Insurance
Paid Time Off
Corporate Gym Membership
Additional Information:
Aalo Atomics provides a collaborative and supportive work environment, opportunities for professional growth, intellectually challenging careers, and competitive compensation. Aalo Atomics is an equal opportunity employer and considers all employment decisions without regard to race, color, religion, national or ethnic origin, sex, sexual orientation, gender identity or expression, age, disability, veteran status, or any other characteristic protected by law.
Applicants must be U.S. Citizens or U.S. Persons in compliance with 10 CFR Part 810 and may not hold non-compliant foreign citizenships.
Direct applicants only. No recruiters or staffing agencies, please.
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About Aalo Atomics

Delivers compact nuclear power.
View full profile →- HQ
- Austin, TX
- Stage
- Series B
- Total Raised
- $135.7M
- Employees
- 51-200
- Founded
- 2023